What am I missing, 540cc Briggs and Stratton engine running rich

ken erickson

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As the title says , what am I missing in my repairs and diagnose of a 540cc Briggs and Stratton Intek overhead valve engine.

I recently made a trade with a neighbor that moved for his 2012 Craftsman YT3000 riding mower. I believe these mowers are also branded under the Husqvarna name.

The neighbor said the tractor would not restart after running for half hour or so, and he would need to remove the spark plug and wire brush the soot and fouling off.

After getting the tractor , indeed it was running very rich, would blow black smoke whenever you rapidly increased the throttle or at times hitting a slightly denser grass even though I just barely ran it before delving into it.

This is what I have checked or replaced.

Changed oil , new filter. not overfull and no smell of gas or diluted by gas.

new fuel filter

New air filter and checked intake and intake manifold for any obstructions

Replaced OEM Nikki carb with new Chinese clone carb

Checked choke cable, linkage and butterfly, choke butterfly opening completely and solidly.

Adjusted idle fuel/air mixture screw as per online instructions

Did not check float level as there are no adjustments. All plastic internal parts.

Checked valve lash

Installed and gapped new spark plug

Checked crankcase to intake manifold hose

Checked engine blow-by by pulling the oil filler tube cap while running and did not notice any excess blow-by. When shut engine down, a few wisps of vapor will come out of tube.

Checked ignition coil and gap to magnet in flywheel.

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After all that I still have a rich condition but it is much better. I will describe now what the tractor runs like.

Starts and idles fine, goes to mid rpms fine and then to high rpms. No smoke even if rapid increase in rpm's.

Smells slightly rich but I do not see visible smoke with it stationary .

When I drove it and mowed , pretty rough yard as far as jostling around, but still level ground , occasionally and momentarily it will puff out black smoke. 1/2 hour of mowing my eyes were slightly burning from being rich. I could smell the rich condition. The mower cut grass, never stumbled or surged, responded to change in throttle and governor seemed to work if I hit thicker grass.

Since I have ran it what I have not done is pull new plug to see the color and if any noticeable fouling. Unlike before I changed out the carb and did the other items it will restart hot after 1/2 hour of running without issues.

One item I have not done is a compression check.


Any thoughts would be appreciated .
 

JimDeL

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Rich is too much fuel/not enough air. You didn't mention doing anything about the air cleaner - did you clean/replace it?

Other than that, leaning out the mixture, using the mixture screw, is about all you can do. BTW, are you sure your new TaiChi carb is really the right one?
 

JimDeL

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Another thought: Is the soot you see on the plugs from running rich, or sucking oil from either worn/broken rings, or worn valve guides?
 

ken erickson

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Nov 21, 2010
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Rich is too much fuel/not enough air. You didn't mention doing anything about the air cleaner - did you clean/replace it?

Other than that, leaning out the mixture, using the mixture screw, is about all you can do. BTW, are you sure your new TaiChi carb is really the right one?
As noted in my post, replaced air filter and checked for obstructions in intake parts. " New air filter and checked intake and intake manifold for any obstructions "

Other than the everything matching up with the outer shape, dimensions , and double checking my order and the engines it fits , no. I have not taken main jet out and measured as I have no idea of what size it should be.
 

ken erickson

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B7100 hst, 2650 front mount snowblower, L2501 hst qa loader
Nov 21, 2010
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Another thought: Is the soot you see on the plugs from running rich, or sucking oil from either worn/broken rings, or worn valve guides?
That is a good question and reason I will check the compression. The old owner , straight up guy, gave me no impression that it consumed oil. I do not see any blue smoke, just soot black.
 

#40Fan

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Vacuum operated fuel pump or is it gravity feed? If vacuum, where does the vacuum side of the pump go to? The intake (between carb and head) or to the crankcase?
 

ken erickson

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B7100 hst, 2650 front mount snowblower, L2501 hst qa loader
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Waupaca Wisconsin
Vacuum operated fuel pump or is it gravity feed? If vacuum, where does the vacuum side of the pump go to? The intake (between carb and head) or to the crankcase?
Gravity fed, fuel line goes from tank, to filter, to shut off valve to carb
 

Caden

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Seems like those Chinese carbs are good enough but just never quite right like the original once was.

Maybe you could try to clean/ rebuild the original. New needle/seat etc.

Just a thought.

Your list of completed steps seems pretty comprehensive.
 
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Workerbee

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Ive dealt with an intek that a valve guide loosened and worked up. Its been so long ago (12-15 years) tho that I cant remember the symptoms. I do know that reknurling then seating the guide fixed the issue. Yould have to pull the heads to check.
 
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GeoHorn

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I have no fantastic solution for you …. You may have to replace that carb one more time…. You may have gotten a bad clone…..
I own a YT3000 for 25+ years now and, for the money, it’s been a great little lawn tractor/mower.

The only “heavy” engine work it’s needed….. I thought it needed a new starter motor when the starter could no longer turn the engine over for starting….. But this turned out NOT to be the starter motor.

That B&S engine has an automatic (mechanically-operated by centrifugal force) compression-release inside it…and I had to replace that. Problem solved. Same old original starter motor still doing fine.
(It wasn’t too difficult a job… only about 4 beers worth.)

The only other real repair work was a spindle replacement after I ran-over a wire-tomato-cage hidden in the tall weeds.

Finally replaced the deck-belts after 20+ yrs of service.

Oil and filters occasionally. (cheap Walmart SuperTech)

BTW, most big-box/ store-brands are made by the same 2 or 3 mfr’s …. They make ALL of ’em…which are then badged according to the retail outlet. (Husqvarna, Deere, Cub Cadet, MTV, Murray, Poulan, YardBoy, Craftsman, Bolens, Troy-Built, etc etc …..the list goes on and on…. are ALL made by the same 3 mfr’s….(AYP, American Yard Products is the largest maker of almost half the brands)….many of them using interchangeable parts. The actual OEM/dedicated mfr’s…brands like Toro and Ariens and Kubota, Honda…. are very vew.
 
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jaxs

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Gravity fed, fuel line goes from tank, to filter, to shut off valve to carb
I'm not going to say B&S never built Inteck engines that didn't have a pump but I've owned several and worked on several more all of which had pumps of one type or another. What you describe sure sounds like defective pump/ruptured diaphragm. I suggest you look again for a pump.
 
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lynnmor

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Drain the fuel and then try fresh gasoline from a clean can. Previous operator may have given you a problem.
 
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ken erickson

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B7100 hst, 2650 front mount snowblower, L2501 hst qa loader
Nov 21, 2010
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Waupaca Wisconsin
Seems like those Chinese carbs are good enough but just never quite right like the original once was.

Maybe you could try to clean/ rebuild the original. New needle/seat etc.

Just a thought.

Your list of completed steps seems pretty comprehensive.
I was thinking that same thing, going to order a OEM rebuilt kit for the Nikki and if nothing else I will have a good spare.
 

ken erickson

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B7100 hst, 2650 front mount snowblower, L2501 hst qa loader
Nov 21, 2010
1,416
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Waupaca Wisconsin
Ive dealt with an intek that a valve guide loosened and worked up. Its been so long ago (12-15 years) tho that I cant remember the symptoms. I do know that reknurling then seating the guide fixed the issue. Yould have to pull the heads to check.
Good thought and my first step will be digging out my compression guage and do a compression check, I will follow up with the results but it might be a hot minute. The next week is shaping up to be very busy for me.


"Yould have to pull the heads to check." To clarify , this 540CC engine, is a single cylinder.
 

ken erickson

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B7100 hst, 2650 front mount snowblower, L2501 hst qa loader
Nov 21, 2010
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Waupaca Wisconsin
I'm not going to say B&S never built Inteck engines that didn't have a pump but I've owned several and worked on several more all of which had pumps of one type or another. What you describe sure sounds like defective pump/ruptured diaphragm. I suggest you look again for a pump.
Double checked with Sears/Craftsman parts site just in case someone deleted a fuel pump. It is gravity fed and matches the parts break down, thanks for the suggestion!