1992 G1900 starter wont turn

vinnyfish1

New member

Equipment
BX18770.. G1800
Feb 16, 2016
10
0
0
Avon IN
My old G1900 wont crank over , The battery is charged , glow plug and lights work ok . In ran it 4 hrs today and after parking it wont turn over . PTO is off and the parking break engaged. Any ideas
 

OBKubota

New member

Equipment
2014Gr2120,Gr2728Snowblower,Gck5GrassCatcher,agri-FabSpreader
Oct 21, 2014
205
1
0
Ontario
My old G1900 wont crank over , The battery is charged , glow plug and lights work ok . In ran it 4 hrs today and after parking it wont turn over . PTO is off and the parking break engaged. Any ideas

Make sure wires are connected on starter solenoid first.

Could possibly be one of those two switches. Brake or Pto. Check to see if they are unplugged or damaged, if not then for test purposes only use a jumper to see if switch is gone bad.
NOTE: To avoid personal injury when bypassing the safety switches start test should be done from driver seat.
Good Luck
 
Last edited:

100 td

Active member

Equipment
B21TLB (B21, TL421 & BT751) Toyota SDK4 T116 Bobcat
Aug 29, 2015
1,776
8
38
ɹǝpunuʍop
Generally there is a seat switch on most mowers, whether it's wired to inhibit starting or wired to shut the engine down if no one is in the seat when the pto is engaged I'm not sure. Worth a check
 

Delmar

Member

Equipment
G1900 / Kubota BX
Sep 24, 2015
180
11
18
Bluegrass State
Hi, vinnyfish1. Good advice already offered. If it turns out not to be safety switches, you might have a problem with the key switch and/or wiring to the starter. G1800 and G1900 are notorious for this problem. You can install a "start switch" that operates independent of the key. Also, there are some helpful threads on here and TBN on wiring in a relay that addresses the issue of low voltage being delivered to the starter. That worked like magic on my G1900 with the same symptom you describe. Could be several things, but if you decide it's low voltage getting to the starter, I'd give it try! Takes 10 minutes.
 

lugbolt

Well-known member

Equipment
ZG127S-54
Oct 15, 2015
4,884
1,619
113
Mid, South, USA
Battery dead? Whats the battery voltage both unloaded and loaded (turn key to start and check battery voltage)?

PTO and btake switches on these (if original) are garbage. I'd start there. You need a test light to check 'em. If those are ok, check key switch. If key switch is good, check the wiring, and lastly check to see if the starter trigger wire is getting +12v. If it is, and no start, starter is dead.

seat switch has zero affect on starting, at least on this particular mower. It simply shuts the engine off if operator falls off while the PTO is on.
 

vinnyfish1

New member

Equipment
BX18770.. G1800
Feb 16, 2016
10
0
0
Avon IN
Update , I found on cold start I had good voltage at the starter but after I ran it for an hour or so the voltage at the starter would drop to around 11 volts but still be 12.5 at the battery ... I inspected the battery cables I found the lead on cable ends to be dark in color almost black . Had to file quite a bit before they shined up . That did the trick so I bought new set of cables from Kubota and life is good.. Thanks for all the input it helped me get on the right track
 

lugbolt

Well-known member

Equipment
ZG127S-54
Oct 15, 2015
4,884
1,619
113
Mid, South, USA
Or just get the JD relay kit, which requires NO splicing. It's a bolt-on and plug-in deal and done. Little more expensive, BUT by time you figure in the cost of the relay, a socket, and then 2 or 3 packs of connectors, you're not that far off of the JD kit, and that's not including the time lost by doing all the wiring where the JD kit goes right on.

Kubota's got a kit too but it's like $100. Exactly the same as the JD kit with different color wires and a big K on the package.

JD Part number used to be AM107421, may have changed since then, but you can give JD that number and they can enter it, and it will come up with either a new number or the part.
 

coss

New member
Apr 27, 2013
27
0
0
Albany, NY
My g1900 had a similar problem. When I turned the key, it would click and purr but it would not spin the starter without first putting a battery charger on it for 15-20 minutes to get things warmed up. The battery tested fine. A dealer took two cracks at fixing it, with no success (except for their bank account). After reading posts on several forums, it appeared the problem was a voltage drop caused by tired wiring.

I got the above-mentioned John Deere low voltage relay for about $38 on line. It took less than 15 minutes to get it installed. After that, the starter turns over briskly and it starts immediately, without the need to put it on a charger.

You can buy similar low voltage relays in auto parts stores or on line for less money, but I thought I'd stick with a part with a proven track record. Compared to what I spent at the dealer with no success, this was a bargain.
 

dlundblad

Member

Equipment
G5200, L2501, ZD1211
May 16, 2009
503
10
18
IN
My g1900 had a similar problem. When I turned the key, it would click and purr but it would not spin the starter without first putting a battery charger on it for 15-20 minutes to get things warmed up. The battery tested fine. A dealer took two cracks at fixing it, with no success (except for their bank account). After reading posts on several forums, it appeared the problem was a voltage drop caused by tired wiring.

I got the above-mentioned John Deere low voltage relay for about $38 on line. It took less than 15 minutes to get it installed. After that, the starter turns over briskly and it starts immediately, without the need to put it on a charger.

You can buy similar low voltage relays in auto parts stores or on line for less money, but I thought I'd stick with a part with a proven track record. Compared to what I spent at the dealer with no success, this was a bargain.
Could you post photos of the fix? I***8217;m not seeing anything in the older links.

I wonder if this fix would work on my older G***8217;s? Later models do seem a bit more complex.
 

Dave_eng

Well-known member
Lifetime Member

Equipment
M7040, Nuffield 465
Oct 6, 2012
5,143
940
113
Williamstown Ontario Canada
Could you post photos of the fix? I***8217;m not seeing anything in the older links.

I wonder if this fix would work on my older G***8217;s? Later models do seem a bit more complex.
Post a photo of your starter...this will tell if the fix can be easily done

Dave
 

lugbolt

Well-known member

Equipment
ZG127S-54
Oct 15, 2015
4,884
1,619
113
Mid, South, USA
It also works on the old style "big" starters; but they aren't as sensitive to low voltage as the later style Denso style starters are. The old "big" starters are a direct drive and crank the engine over a LOT faster than the Denso's do, BUT the Denso's last forever and require a LOT less amperage to start the engine; therefore making it easier to crank a cold diesel or one with a low battery.