I permanently removed the BH77 control levers' cover after first finding 2 linkage pins that they operate were loose where their connecting pins bolt to the valve control rods. That was causing rather sloppy controls operation of the affected circuits.
My post and pics of the issue and fixes:
Anybody have the WSM for the BH77 that can share the procedure for adjusting/maintaining the linkage? I've watched the handful of youtube vids out there, but I think everyone is guessing on: 1) should the linkages be greased where they pass through the upper guides? 2) how tight should the...
www.orangetractortalks.com
Then once those pins were aligned properly again and re-tightened, and the cover plate put back on, the controls had stiffened up a lot but the second issue appeared:
The control levers were not able to travel their full range of motion in 3 of the 8 directions (2 levers - each left and right, forward and back - equals 8 directions) because the cover plate and rubber boot were interfering and stopping their motions before fully engaging the spools. Pulling off the boot helped a bit with by removing the rubber thickness, but wasn't enough. The levers still hit the metal cover plate at 3 spots.
Removing the metal cover freed the levers motion completely except for one - the boom lowering lever forward motion - which ALSO hit the horizontal cross-member of the safety rail tube in front of it before it was fully engaging the valves!
So I found a way to slightly bend the top of that bar forward enough so it cleared the boom lever.
FINALLY my BH77 had full control and range.