I dont think you gave that enough thought.
With a leaky seal ,some of the oil will flow around the ram and reduce the force it can produce. the greater the leak, the less force you'll have
I KNOW that's true for the master cylinder in a 57 Willy pickup. After having it professionally rebuilt was hauling 3/4t of garden soil down the hill into Dundas. Lost all the brakes,with steady pressure,pedal went to the floor.Only by manually doing what 'ABS' does now did I save the truck , the load and me.
It'd be interesting if someone would remove their seals from their cylinders and see what happens.
Mr Pascal wasn't in the truck with me for a harrowing 7 minutes and while his science may seem solid,same group of guys say bumblebees can't fly and you can't fly faster than the speed of light.
I'd like Mr pascal to explain the no brakes that I had.
Mr. Pascal here to explain to you why you lost your brakes after the master cylinder was rebuilt. To start with, we need to know the knowledge base of the person rebuilding the master cylinder. I know of many mechanics (nowadays referred to as automobile technicians) who have been rebuilding both wheel cylinders and master cylinders for decades and have been doing it incorrectly for decades. I will start with the correct method first and continue this dialog further down in the page.
1) Remove master cylinder, disassemble, and inspect for pitting or rust. If pitting or rust is found, rebuilding isn't recommended, so replace master cylinder. It replacement isn't available, have the cylinder bored and a new sleeve installed.
2) Assuming the number 1 is rebuildable, then hone the interior of the master cylinder with a 2 or 3 stone hone using brake fluid as a cutting lubricant. Once the cylinder is properly honed, clean the interior of the cylinder with a brake cleaning solvent. Next step is an absolute must! Take the cylinder to the sink and wash the cylinder with dish washing liquid and a bottle brush. This step will remove the microscopic metal filings that are still in the microscopic grooves from honing.
3) Using brake assembly fluid or the brake fluid that you will be using in the braking system, assemble the master cylinder paying particular attention to how all the parts go together as when they were removed.
4) Install master brake cylinder in a vise with the outlet ports so they are accessible. In stall brake bench bleeding adaptors into the outlet ports and attach bleeding hoses. Using the provided clips that come with the bleeding kit place the hoses low into the cylinder. Fill cylinder with the brake fluid of choice and using a #2 Phillips screwdriver slowly push on the piston in the cylinder observing the bubbles coming up from the hose(s). Continue bench bleeding until there are no bubbles coming from the hoses. The bench bleeding is now complete. Install the master cylinder cover and remove from vice.
5) Install rebuilt master cylinder onto the vehicle and secure with originally removed hardware and connect brake lines to the master cylinder.
6) Moving to the drivers seat position, check the free travel of the brake pedal which should be 3/4"-1" and adjust is necessary.
7) Move to the farthest brake in the system, usually the right rear, bleed brake cylinder with the assistance of a helper. Bleed the brake until you see clean clear fluid coming out. Add additional brake fluid to the master cylinder as necessary during the bleeding process. I will assume that you understand how to bleed brakes to remove all air from the system. Continue to the left rear brake and repeat the bleeding procedure, then the front right and finally the front left.
8) Now that you have bled all four and did a final top off of the master cylinder, position yourself in the drivers seat and push on the brake pedal as hard as you can to check the condition of the steel brake lines. Better to have a line brake in the shop than on the road. Brake lines rust from the inside to the outside, and visually the outside of the brake line might appear to be good, but the inside will have rusted.
9) Take the car for a road test and make sure that it stops in a satisfactory manner. If not, bring the car back into the shop and remove all 4 wheels and inspect the brake linings or pads. Adjust as necessary after inspection. Road test again for satisfactory braking of the vehicle.
Now, had your mechanic used the above procedures, you wouldn't have lost your brakes. He might be a good mechanic, but we all know that sometimes when you have jobs waiting to get done, proper procedures are many times not done or not done properly. Most likely you had air trapped somewhere in the lines. Trapped air many times will eventually migrate back to the master cylinder if the master cylinder is the high point of the system.
Should you need further instruction or explanations, I will be happy to enlighten you.
Thanks,
Mr. Pascal