MX5200HST Fuel Leak/Tank Reserve Failure

dglandon

New member

Equipment
MX5200HST
Jul 26, 2025
1
0
1
Travelers Rest, SC
I've had the Tank Reserve (fuel) fail 3 times now on my MX5200HST (2015) and spits diesel fuel everywhere. I bought it used in '23 and it's failed in the same spot at least twice. I think the first failure was a different barb but i'm not 100% sure. This time (and last) the center, bottom barb fitting failed. I put some zip ties between the 3 hoses to add some strain relief so I don't believe it's a vibration or side pressure on the barb fitting causing a failure.

This time the tractor had just finished an automatic DPF regen on a hot day (~95 degrees and humid) where the tractor had been used all morning (8am to 3pm minus a lunch break) with an 8ft pull behind bushhog. There was no elevated temperature on the gauge as I often have to monitor that and dust off the radiator (and the diesel cooler, oil cooler). This is the first failure where I was the driver. My FIL was the unfortunate driver the previous 2 times and while he said there was a light on the dash, he doesn't recall which one was lit.

My theory is that the DPF regen causes the diesel to get too hot and it weakens/damages the barb fitting. Where should I start my diagnosis? Anyone seen similar failures? My searches have come up with nothing. The local dealer told us he had never seen that part fail over his many years so I believe I have another problem that is manifesting itself in overheated diesel. I'm getting tired of buying this part seasonally.
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GeoHorn

Well-known member
Lifetime Member

Equipment
M4700DT, LA1002FEL, Ferguson5-8B Compactor-Roller, 10KDumpTrailer, RTV-X900
May 18, 2018
6,131
3,434
113
Texas
Not YOUR tractor…but a common type of failure…on a common type of fuel-filter-valve on these tractors…. The metal top of the filter assy has a metal exit “barb” which is “pressed” into the metal top of the assy. (it is only a “friction” fit)
After a few years of operation, vibration will loosen that “barb” and a fuel leak will occur at that location. Pressing the barb back into the top of the assy will allow it to re-occur over and again.

Removing the assy and separating the barb, then cleaning it and the assy with carb cleaner and drying them….then using a “dab” of quick-setting JB WELD on the barb and re-inserting it into the assy …. has solved this problem now for over 5 years. No more looseness and no more leak.

I wonder if your plastic assy has a similar problem.

Hope this helps.
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