Dipping toes in the world of Welding

Old Machinist

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Kubota LX3310 cab, JD 4310, NH 575E cab backhoe, JD F725, Swisher 60", etc.
May 27, 2024
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Taking a course is definitely a good idea.

I've done all types of welding for 40 years as an amateur. I currently own two machines: Hobart MIG; Primeweld TIG/Arc.

If I was only going to have one machine for hobby use and wanting to weld multiple types of metal, it would be:
MIG180 180-Amp MIG Welder With Spool Gun | PrimeWeld

I've had the Primeweld 60amp plasma cutter 5yrs and 225 amp TIG machine for over 3 years. Solid equipment and excellent 24/7/365 customer service with English as their first language. They give 3yr warrranty on all their stuff and after reading accounts of people making warranty claims (I've had no need) they are extremely generous with replacements.
I bought one of these this year. I already had the gas bottle from my old Lincoln. I went ahead an put in the 240V circuit to run it at 240 volts. The catch to the 120v welders is you still need a dedicated circuit that will handle a higher amp draw to get full power so you might as well go all the way.

I also treated myself to a large screen helmet. Been using a small scree HF helmet for years. The large helmet from Yes Welder is a game changer. I just set it to fastest response and minimum shading.
 

McMXi

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***Current*** M6060HDC, MX6000HSTC & GL7000 ***Sold*** MX6000HST & BX25DLB
Feb 9, 2021
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Thank you! I really appreciate your input.
You're welcome. (y)

I look on Craigslist almost daily and there's a Miller Blue Star 185 with only 30 hours on it near me, and at a great price. It's a CC (constant current) stick/TIG generator welder that offers 100% duty cycle at 150A/25V which is perfect for 1/8" 7018 work. I'm really tempted and might take a look on Friday. I'm building a "pole barn" using steel pipe and that machine would be the ticket for that project. I don't need to be spending more money at the moment but this would be one heck of a useful machine and it's a really good deal, assuming that it's as advertised.

 

BT3101

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L3130 GST, FEL, Taylor Way BH W/Subframe, Rotary Cutter, Pallet Forks
Mar 20, 2016
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Evansville, IN, USA
You're welcome. (y)

I look on Craigslist almost daily and there's a Miller Blue Star 185 with only 30 hours on it near me, and at a great price. It's a CC (constant current) stick/TIG generator welder that offers 100% duty cycle at 150A/25V which is perfect for 1/8" 7018 work. I'm really tempted and might take a look on Friday. I'm building a "pole barn" using steel pipe and that machine would be the ticket for that project. I don't need to be spending more money at the moment but this would be one heck of a useful machine and it's a really good deal, assuming that it's as advertised.

Did you get it! Sounds like an awesome machine.
 

McMXi

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***Current*** M6060HDC, MX6000HSTC & GL7000 ***Sold*** MX6000HST & BX25DLB
Feb 9, 2021
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Montana
Did you get it! Sounds like an awesome machine.
No, and for a few reasons. After doing some research, I learned that it was a Blue Star 185DX from around 2008. Unlike the current version it's a stick welder with no TIG option and rated at 100% duty cycle at 100A/25V. Also, 30 hours in 17 years is a red flag to me. For a generator only I could see that, but for a generator/welder .... something is off.

At some point I would like to have a diesel or gas powered Miller machine capable of 100% duty cycle at 150A/25V but it's not a priority yet. The Lincoln Square Wave TIG 200 will have to do with its meager 60% duty cycle at 100A. I should have bought one of those Big Blue diesel models when I bought the Millermatic 185 many years ago, but my wife at the time would have killed me had I done so. It was bad enough that I came home with the Millermatic and a Hypertherm 380 plasma machine. This was around 1995 when the top of the line Big Blue machines were in the $5k to $7k range. These days they start around $25k. :oops:
 
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McMXi

Well-known member
Lifetime Member

Equipment
***Current*** M6060HDC, MX6000HSTC & GL7000 ***Sold*** MX6000HST & BX25DLB
Feb 9, 2021
6,570
8,722
113
Montana
@HappyTopster, I mentioned in an earlier thread that welding is basically all about controlling the puddle. In order to do that you have to see the puddle clearly and this is where a discussion about welding hoods comes in.

When I began my welding career in the mid '80s there was no such thing as an auto-dimming welding hood and it was no big deal. When they started to become more common, most professional welders balked at the idea and considered them to be for hobbyists and not "real" welders. There were theories at the time that the delay in activation of the darkening lens would cause eye damage for professional welders arcing up thousands of times a day. Also, the cost compared to standard welding hoods at the time was significant, and most welders had to buy their own leathers, welding hoods and gloves. I never saw a professional welder using an auto-dimming welding hood in my career as a welder working in construction, commercial diving, steel erecting, shipyard, or fabrication shops and I have no idea how it is today. Most of us back in the day simply selected a lens that we liked (#10 for me) and that's we used for every welding process that used an arc.

I bought my first auto-dimming welding hood around 10 years ago and there are some real benefits to that type of hood for beginners through experts. The ability to quickly and easily change the amount of light filtration is a big deal, particularly as you get older and visual acuity starts to decline. Different processes also affect the ability to see the puddle. Flux core can be a challenge, even 7018, basically any process that produces a flux over the weld metal can make it harder to see the puddle and changing the amount of light filtration can help. Also, a welding hood can be used for plasma as well, which is what I prefer over goggles since it prevents skin damage due to radiation.