I thought the left side was bad....
The in-out play on the right front had me worried enough to want to pull it apart to have a look at what was causing it. Given the amount of dirt caked on the outer surfaces, and the slightly muddy oil, I wouldn't be surprised if a seal is leaking too.
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The insides weren't quite what I expected.
The spline on the inside of the large driven gear is gone and the gear has been pretty roughly "keyed" to the shaft using four round pins. I can't tell how good or bad the holes were when this was first done, but the holes and the pins all look pretty rough now. Also have no idea how long it has been like this and how much 4WD use it has with this "fix" in place. I did notice a fair bit of backlash before pulling it apart but didn't measure it.
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The in-out play is now starting to look pretty minor.
I'm open to suggestions for what to do next.
I've option is to put it back together as is and keep using it and hope for the best.
Another option is to "scotch key" it properly (maybe with plain pins, maybe with grub screws that also follow the line of the shaft) by making a sleeve to fit over the plain end of the shaft, re-drill the holes and for new pins to eliminate the current play. My guess is that this would help it last longer.
What do you think. What would you do ?
PS - I'm planning on using it in 4WD with the loader.