Yes, this makes perfect sense, NCL4701. With that in mind, I'm going to try the Loctite 518 that was suggested. Thanks for taking time to respond.If the plug won’t tighten and hold to the point there’s no chance it’s going to randomly fall out then obviously you have to go with one of the various options for rethreading oversized, heli-coil, etc.
If it WILL pull up tight and is secure but is leaking because the cross threaded state it’s in has it a bit too crooked to seal properly that’s a different issue. I had a Jeep Cherokee with a straight six quite a few years ago that had that problem. My wife drove it and it needed an oil change while I was out of town for work for several weeks. When I got home she told me it had been leaking ever since the oil change. She’d taken it back once and it was better but still leaking whether running or not. Turned out they cross threaded the plug, then put in an oversized “repair” plug but didn’t get it lined up straight so it wasn’t in any danger of falling out, but the copper washer wouldn’t seal correctly. So, for the next 150,000 miles I would drain the oil quite thoroughly, clean the mating surface of the oil pan and plug with whatever grease/oil solvent was handy, put a bit of RTV silicone around the hole in the pan, install the plug, and then wait several hours before refilling with oil. Took pretty much all day to change the oil, of course with many lengthy breaks, but it never leaked and the silicone didn’t create any mechanical resistance to removal at next oil change.
Could be I’m lazy but if the plug was secure and just not sealing, I’d probably do that before I busted out the drill bit and tap, potentially putting drillings in the pan.
TG