I have tested it with a multimeter and resistance is low.
NO NO NO!!! testing
ohms on a high-current circuit is not the proper way to test. Even a very small resistance can drop large voltage when talking 300Amps.
Instead, use VOLTAGE-DROP tests to detect poor conductors/connections. (measure voltage WHILE CURRENT IS FLOWING)
Example:
- clip voltmeter lead on battery minus post (NOT the connector)
- Clip other voltmeter lead on engine casting.
- Measure voltage WHILE CRANKING ENGINE
If you see more than 50mV (0.050v)... there is a poor connection between the two points.
You can do a similar test for the large battery positive cable to the bendix.
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Thanks guys. Have been trying to work through this. I think it might now be the starter motor that is killing the battery on start up. Battery voltage is dropping significantly on trying to start but not turning the starter. If I use a battery with high cca 760 vs the 330 in the original battery it will start. So how do I test the starter motor? Cheers
You can remove the starter from engine, clamp it (carefully) in bench-vice and momentarily power it with a battery. Expect a large spark (so you are not startled) and the starter should spin freely.
While starter is removed from engine, I usually take it apart, hose down the brushes with contact-cleaner, use compressed air to dry and clean/lube all moving parts.
A small amount of friction on the bushings can suck a LOT of battery power instead of spinning engine.