The re-painted remark was in reference to automotive "rebuilt" parts in general not anything specifically. The 60Amp Delco-10 alternators are all painted black, however...at least the two I've installed on Ford N-tractors and the one on the Buick I gave to my granddaughter for a college runabout.In as much as I'm not nor do I profess to be an electrical whiz (and don't want to be), I'll take your experienced word for it. However, having said that I am planning on converting both my Kubota's to 12 volt electrical cooling fans this summer and I'll make a thread concerning that and the results at that time. The 9 is already half there and has been for years., to enhance the heat transfer of the ac condenser under the bonnet.
One thing you state that I've never seen and that is a painted alternator. All the ones I have ever seen or replaced have been mill finish aluminium pressure die cast bodies.
Amperage draw on both my units is not that much as I run 100% LED lights. and I think (not 100% sure) that both my M's have 55 amp alternators.
If the amp draw is so crucial why do most vehicles today have electric cooling fans versus mechanical ones. I think the answer is they are more efficient.
Your LED lighting is a great way to reduce demands on the alternator. I have a 22-LED bar-light on the front of my Kubota sitting on top of the grill-guard. Works great.. but IT DRAWS 10 Amps, as much almost as the OEM incandescent headlamps and the work light. If idling, the 40A Kubota alternator cannot supply enough to run them all (I installed an Ammeter on my Kubota and can watch the charge rate.) It can only develop a surplus of 5-10 Amps while mowing (2000 RPM) at nite running all the lights.
To answer your question regarding most vehicles today running electric cooling fans.... if you look at the specs you'll see they have alternators rated at 100 Amps or MORE. My six-year-old 2012 Ram pickup with the small 4.7L V-8 came standard with a 160-Amp alternator! (It has both an engine serpentine-belt-driven fan AND an electric fan which runs at certain times and/or with the AC.) Even higher-capacity was available special-order. (And even my old 1978 Ford F-150 ranch-junk-truck came standard with a 70A alternator. No problem for any of those to run an electric cooling fan ...although the F-15- had a common fan-belt fan.)
It's a simple matter to look at the specifications of the equipment being considered and adding up all the amps to see if whatever system you're looking at can handle it. Generally speaking, it's good practice to never exceed 80% of capacity with usual loads. If you don't know the Amps but the dataplate gives the Watts instead, it's a simple conversion to make: Volts X Amps = Watts So Watts / Volts = Amps. The common 75 watt headlamps (incandescent) on my M Kubota running at 12 volts draw 6.25Amps,... there are two of them so that's 12.5 Amps used by the headlamps alone. The Hazard lights are another 8A and the instrument panel is another 4A so that's almost 25A original equipment. Adding my 10
A LED bar puts my little 40A alternator OVER the 80% recommended continuous load, ...so I don't run the headlamps simultaneously with the LED bar. (They don't do much more than light up my FEL bucket anyway.)
Hope all that helps.
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