The ol runs good till it heat up issue on bx2200

Chugging

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Equipment
BX2200
Aug 23, 2015
8
0
0
Millington Tn
Morning, Ray from TN here and this is post #1 for me and its a doozy. I'm a hotrodding , motorcycling, grass cutting grand pa. I'm new to the forum but not to life.

I have problem on my BX 2200 with 1050 hours, I cut grass with it mostly. I've had it ~11 years. The post is long because I've been battling this problem all season.

It runs good while cool but once it heats up it looses power. I have found numerous posts about this on the internet, but no real solution. I'm on the trail and just about got the issue corralled, I think...

You can hear it coming, at first you can hear the exhaust note change every once and a while. The tone then progresses to become more pronounced.

You start to notice your smelling exhaust and white smoke is coming out. Its very hard to see, you need a dark back ground or better eyes than I have to see it.

It then loses major power and shakes like its running out of gas but it won't completely die. You can get off of it and let it cool, then jump back on and it runs like a top again for 20 mins then repeats the above.

This is what I've done.

1. new kubota fuel filters and fresh fuel, plenty of fuel coming out of tank at first filter, line not stopped up and looks good. Fresh air filter.

2. Modified my gas cap to assure it was venting. I took the engine side cover off for easy access and to be able to watch the clear fuel filter.

3. New electric fuel pump, good fuel flow coming out at 2nd filter by injector pump on block. It ran good for 2 cuts, I thought problem was solved then it started again.
Against my better judgement I had bought a cheaper fuel pump, so I bought a better one and new filters. It still did it again, I took the line loose at engine while it was hot and running crappy and it had great flow.

4. I bled the lines at the injectors and at the injector pump, but it still did it.

5.I bled the lines 4 more times at the injectors and at the injector pump. I bled the lines again when the problem was going on at idle. I throttle up a little and bled it again and noticed the injector line closest to the radiator wasn't getting diesel like the first two.

You noticed the engine die down and pick up when you bled the 1st two injectors but on that third one had little change. So it was getting enough diesel to idle but not enough to support more throttle.

I'm not sure if diesel vapor locks?? When a injector pump goes out does it go out all at once or can it be intermittent at first?

The engine is not too hot. Radiator is full and is not losing fluid. No oil in coolant. The oil is clean and full, this should eliminate cracked head or bad head gasket.

6. I lost my cool a little and because I had vapor lock in my head I pulled it over to the water hose when it was running crappy and put a concentrated small stream on the injector pump and as it cooled it off you could hear the engine smooth out and regain normal operation. You could operate till it heats up and do it does it again. So I did this 3 or 4 times then thought ok, maybe engine is heating up so I cooled the other side of the block, which I know is not the smartest thing to do, and no change. I again concentrated stream on injector pump and it smoothed out.

So I think I need a new injector pump but that's a chunk of cheese to invest with out knowing for sure that's it. Hence me joining this forum to pick the brains of the Orange Tractors elite professors here on Orange Talk.
 
Last edited:

Chugging

New member

Equipment
BX2200
Aug 23, 2015
8
0
0
Millington Tn
Well, I turned two goats loose in the yard to cut my grass while I figure this thing out. At least the wife's happy I got them out of the house. Just a bump to keep it up front.
 

wv bc owner

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Jul 26, 2015
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You haven't found any slime In your filter? This sounds like the problem I had with my bx2200. I got an algae in my fuel. It would run good for anywhere from 30 min to 2 hours then it would act just like what you describe. Took all summer to figure out finally got an antibacterial additive for the fuel the problem has went away. Has yours been unusually hard on fuel?

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coachgeo

Well-known member

Equipment
L225 w/woods Few Mowers & Back Blade, D722 in Motorcycle (Triumph Tiger), LMTV
Nov 16, 2012
2,459
37
48
Southern OH
First... stop thinking of heat and think of "time". For example.... could be a nearly blocked vent (cap vent?). Over time; about amount of time it takes to heat up, the vacuum in the tank that has developed due to poor venting is now making it hard for the IP to get enough fuel so it starts running poorly.

Also could be an air leak. The fuel system most likely has some way to deal with a nominal amount of air leak.... but over time the air leak builds beyond "nominal" and starts to make the engine run like crap.

Which poses another topic.... How does Kubota deal with nominal air leaks on their engines? Think I'll start a thread on that.
 

North Idaho Wolfman

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L3450DT-GST, Woods FEL, B7100 HSD, FEL, 60" SB, 743 Bobcat with V2203, and more
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Chugging,​
Sounds to me like it has a loose fitting or bad seal at the injection pump.​
But it could also be that it has a bad injector (less likely).​
#1 Lossen all the lines on the top of the injection pump and tighten the fittings that thread into the Injection pump just under the lines, replace the lines, bleed and run.​
If that doesn't fix it:​
#2 Get the WSM for the tractor before you tear into it anymore, that will tell you the proper way to pull the pump, then take out the injection pump, save all the shims, take out all three injectors, box them up and send them to Oregon injection pump if you don't have an injection pump service local, they will test and rebuild all the parts, get the rebuilt parts back and install bleed and run! ;)
 

Chugging

New member

Equipment
BX2200
Aug 23, 2015
8
0
0
Millington Tn
You haven't found any slime In your filter? This sounds like the problem I had with my bx2200. I got an algae in my fuel. It would run good for anywhere from 30 min to 2 hours then it would act just like what you describe. Took all summer to figure out finally got an antibacterial additive for the fuel the problem has went away. Has yours been unusually hard on fuel?

Sent from my HTC One using Tapatalk
no, I took two clean clear jelly jars, I drained the diesel out of the injection pump into one and bought fresh diesel and poured some in the other and compared in the sunlight, perfect match.
 

Chugging

New member

Equipment
BX2200
Aug 23, 2015
8
0
0
Millington Tn
First... stop thinking of heat and think of "time". For example.... could be a nearly blocked vent (cap vent?). Over time; about amount of time it takes to heat up, the vacuum in the tank that has developed due to poor venting is now making it hard for the IP to get enough fuel so it starts running poorly.

Also could be an air leak. The fuel system most likely has some way to deal with a nominal amount of air leak.... but over time the air leak builds beyond "nominal" and starts to make the engine run like crap.

Which poses another topic.... How does Kubota deal with nominal air leaks on their engines? Think I'll start a thread on that.
Popped cap of center of vent cap and there is a clean hole you can see through and ran it that way, I also took the cap off when I heard it coming on and it still happened, 'm positive its not the vent cap.

I have the taken the fuel line loose at the injection pump when it was cold and turned fuel pump on and it shoots a great steam. I took the line loose at the same location when I'm having my issues and it shoots the same healthy stream.
I removed the floor board and inspected the lines and they look good with no leaks. I suspected maybe the lines were collapsing but the strong flow at the injection pump should eliminate fuel feed issues up to the injection pump.
 

Chugging

New member

Equipment
BX2200
Aug 23, 2015
8
0
0
Millington Tn
Chugging,​
Sounds to me like it has a loose fitting or bad seal at the injection pump.​
But it could also be that it has a bad injector (less likely).​
#1 Lossen all the lines on the top of the injection pump and tighten the fittings that thread into the Injection pump just under the lines, replace the lines, bleed and run.​
If that doesn't fix it:​
#2 Get the WSM for the tractor before you tear into it anymore, that will tell you the proper way to pull the pump, then take out the injection pump, save all the shims, take out all three injectors, box them up and send them to Oregon injection pump if you don't have an injection pump service local, they will test and rebuild all the parts, get the rebuilt parts back and install bleed and run! ;)
Good thinking, I will check the lines first, but I believe the latter is going to be what I need to do, I just needed to hear it from somebody else.
 

wv bc owner

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Jul 26, 2015
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Check the wiring going to the pump mine also had a broken lead going to the pump. Insulation was intact but the wire was broken inside.volt meter on wire moved the plug and it wouldn't make up.the heat from the motor would make it expand slightly and no pump cool off pump would run.

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Chugging

New member

Equipment
BX2200
Aug 23, 2015
8
0
0
Millington Tn
Check the wiring going to the pump mine also had a broken lead going to the pump. Insulation was intact but the wire was broken inside.volt meter on wire moved the plug and it wouldn't make up.the heat from the motor would make it expand slightly and no pump cool off pump would run.

Sent from my HTC One using Tapatalk
I put 2 new fuel pumps on it. when I did I pulled wires out in open an inspected and they were fine. Sound advice thanks.
 

Mike of Southern IL

New member

Equipment
2014 Kubota L3200 HST 4-WD, FEL,
Jun 17, 2014
25
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1
Pocahontas, IL USA
You haven't found any slime In your filter? This sounds like the problem I had with my bx2200. I got an algae in my fuel. It would run good for anywhere from 30 min to 2 hours then it would act just like what you describe. Took all summer to figure out finally got an antibacterial additive for the fuel the problem has went away. Has yours been unusually hard on fuel?

Sent from my HTC One using Tapatalk
That's what I discovered also. After putting antibacterial additive in mine the problem went away and notice small amounts of debris in the fuel filter bowl. Ran a couple of tanks thru it with additive and than changed filter.

Question: what causes this algae build up.....sitting for long periods?
 

wv bc owner

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Jul 26, 2015
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It's a combination of plastic tanks big temperature changes condensation and what ever the oil companies are blending in the fuels. Have some friends that drive trucks have for years they hadn't heard of it until lately.

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Chugging

New member

Equipment
BX2200
Aug 23, 2015
8
0
0
Millington Tn
Update for anybody that has the same issue, turned out to be injector pump. I had it rebuilt and no issues since I got it back. The summer will tell though, I haven't worked it yet.
 

electric2069

New member

Equipment
BX 2200D mowing
Jun 20, 2020
1
0
1
Stroudsburg PA 18360
Ray I want to thank you, I have been beating my head against the wall with this, I take it to the dealer, they can't find anything wrong. I took a chance and also bought the cheap fuel pump. no luck, did additives etc... where, what and how are my next questions. Who did you send the parts too and how much? or is it just take it too the dealer and have them replace it?