Lil Foot
Well-known member
Lifetime Member
Equipment
1979 B7100DT Gear, Nissan Hanix N150-2 Excavator
I didn't want to hijack the Death of Common sense thread, so I thought I'd start a new one to regale you with a couple of Safety Police (Safety Nazis?) incidents.
Background:
The research group I worked for needed a small but capable machine shop to do prototyping, fixturing, repair work & the like, most of which was done at an accuracy level far beyond the capabilities of most shops. We also had incredible restrictions on heat, vibration, dust, electrostatic, and physical shocking when doing repairs/machining on some very sensitive, delicate, & classified equipment. Corporate, in their infinite wisdom, had eliminated all machine shops in the company and wanted us to go outside & contract the work with local job shops. The shops were in no way qualified or capable of doing the work, even if they had the security clearances, but we could not remove the items from our secure facility due to US government security policies. So I was tasked to put together a small shop by gathering surplus, (read old) equipment, calling in favors, trading, and working some under the table. I put together a really nice little shop that served us (and continues to) very well for many years
Enter the Safety Police.
They did an inspection and decided all 7pcs of equipment needed big red mushroom stop buttons. Great, I'm all for safety. After the first three installations at $1500 each, they decided that it was too expensive to put buttons on all machines, so they wired all the other machines & wall outlets together & put one big stop button on the wall. This button was not within reach of the machines it stopped, so anyone unlucky enough to get caught could not reach the shut down button anyway, defeating the whole purpose of the buttons in the first place. When I pointed this out, a snot-nosed punk fresh out of college said that if I continued to "fight the spirit of safety with my bad attitude" a written termination warning would be placed in my file.
I shut up.
Sometime later, I spent about 4 days setting up & indicating in a very complex machining job. I was in the middle of that very complex rework machining job on a "sensing unit" worth in excess of $550,000 when my .00005 3 axis digital readout went blank. WTF? I had lost all positioning, and maybe the unit. Turns out that someone leaning against the wall had accidentally bumped the wall stop button, powering down the outlets, & my readout. It took a week to recover, but I was able to save the unit. When I complained again, I was threatened with another termination warning.
Background:
The research group I worked for needed a small but capable machine shop to do prototyping, fixturing, repair work & the like, most of which was done at an accuracy level far beyond the capabilities of most shops. We also had incredible restrictions on heat, vibration, dust, electrostatic, and physical shocking when doing repairs/machining on some very sensitive, delicate, & classified equipment. Corporate, in their infinite wisdom, had eliminated all machine shops in the company and wanted us to go outside & contract the work with local job shops. The shops were in no way qualified or capable of doing the work, even if they had the security clearances, but we could not remove the items from our secure facility due to US government security policies. So I was tasked to put together a small shop by gathering surplus, (read old) equipment, calling in favors, trading, and working some under the table. I put together a really nice little shop that served us (and continues to) very well for many years
Enter the Safety Police.
They did an inspection and decided all 7pcs of equipment needed big red mushroom stop buttons. Great, I'm all for safety. After the first three installations at $1500 each, they decided that it was too expensive to put buttons on all machines, so they wired all the other machines & wall outlets together & put one big stop button on the wall. This button was not within reach of the machines it stopped, so anyone unlucky enough to get caught could not reach the shut down button anyway, defeating the whole purpose of the buttons in the first place. When I pointed this out, a snot-nosed punk fresh out of college said that if I continued to "fight the spirit of safety with my bad attitude" a written termination warning would be placed in my file.
I shut up.
Sometime later, I spent about 4 days setting up & indicating in a very complex machining job. I was in the middle of that very complex rework machining job on a "sensing unit" worth in excess of $550,000 when my .00005 3 axis digital readout went blank. WTF? I had lost all positioning, and maybe the unit. Turns out that someone leaning against the wall had accidentally bumped the wall stop button, powering down the outlets, & my readout. It took a week to recover, but I was able to save the unit. When I complained again, I was threatened with another termination warning.