TG1860G weird engine running

lugbolt

Well-known member

Equipment
ZG127S-54
Oct 15, 2015
5,306
1,996
113
Mid, South, USA
a few thoughts

could be fuel related but most likely related to the carburetor itself

in the top of the carb there is a little bitty air jet. Some of the air jets have a screw and a little bracket holding it down. Remove the jet. The orifice does not pass all the way through the jet, one side goes about 1/3 of the way through, as does the other. Clean that jet thoroughly. I like to use a piece of stripped elecrical wire to run through the orifices as best I can. That jet has a big effect on low speed running. More like huge effect.

yes could be fuel pump related as they do sometimes die. But I'd suggest doing a fuel flow test before you go much further. Get the engine running for a few seconds to fill up the carb bowl and then shut it off. Pull the fuel line that feeds the carb off of the fuel pump, stick a piece of line on it and run it into a jar. Crank the engine back up and see if you get a good flow. If it's a trickle, you're gonna want to find out where the restriction is, often at the tank outlet nipple or in the line itself somewhere. IF it flows good, it should run fine. Look at the bottom of the pump, if you see any evidence of weeping fuel, replace the pump before the leak gets bigger and burns the mower to the ground (pump sits right over the hot muffler....if it weeps, there is significant fire hazard).
 
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Sdatrucking

Member

Equipment
B7100.
Aug 26, 2022
52
20
8
Tagalong3746
As far as I am aware, this Mikuni carb doesn’t have a rebuild kit available for it. I used drill bits and cleaned out the jet holes for all the jets (to my knowledge) and the float is in good condition. Not sure how it would look in bad condition.
Using a drill bit on a brass jet is a no go can leave scratches and enlarge the jet damaging it and compromising performance
 
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FiveOrangesH14

Member

Equipment
Kubota T1880A2, Kubota TG1860G
Dec 26, 2024
36
1
8
Vancouver Washington
a few thoughts

could be fuel related but most likely related to the carburetor itself

in the top of the carb there is a little bitty air jet. Some of the air jets have a screw and a little bracket holding it down. Remove the jet. The orifice does not pass all the way through the jet, one side goes about 1/3 of the way through, as does the other. Clean that jet thoroughly. I like to use a piece of stripped elecrical wire to run through the orifices as best I can. That jet has a big effect on low speed running. More like huge effect.

yes could be fuel pump related as they do sometimes die. But I'd suggest doing a fuel flow test before you go much further. Get the engine running for a few seconds to fill up the carb bowl and then shut it off. Pull the fuel line that feeds the carb off of the fuel pump, stick a piece of line on it and run it into a jar. Crank the engine back up and see if you get a good flow. If it's a trickle, you're gonna want to find out where the restriction is, often at the tank outlet nipple or in the line itself somewhere. IF it flows good, it should run fine. Look at the bottom of the pump, if you see any evidence of weeping fuel, replace the pump before the leak gets bigger and burns the mower to the ground (pump sits right over the hot muffler....if it weeps, there is significant fire hazard).
I wasn't aware of an actual way to test these fuel pumps. I will be sure to try this tomorrow.
 

GreensvilleJay

Well-known member

Equipment
BX23-S,57 A-C D-14,58 A-C D-14, 57 A-C D-14,tiller,cults,Millcreek 25G spreader,
Apr 2, 2019
12,250
5,287
113
Greensville,Ontario,Canada
The tip cleaners for oxy-act torches should be fine....
I use wire brush bristle as I can never figure out where I put the tip cleaner the last time..... :(
I've also got a couple nice dental picks .Also a snug, proper fitting,slot screwdriver to get jets out
old gas (aka varnish ) builds up on inside of gas lines,then,eventually flakes off and plugs up carb
 

lugbolt

Well-known member

Equipment
ZG127S-54
Oct 15, 2015
5,306
1,996
113
Mid, South, USA
I personally do not recommend using any type of steel or stainless wire to clean brass jets. Too many of them have come through the shop which have had that treatment which resulted in enlarging the orifice, resulting in poor running. Drill bits are even worse. Hence the reason I suggested using a piece of copper electrical wire stripped back and using 1 or 2 strands of it, and I like to use some really fine stranded wire for this task. Copper won't enlarge the orifice nearly as readily as a steel wire will.
 
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FiveOrangesH14

Member

Equipment
Kubota T1880A2, Kubota TG1860G
Dec 26, 2024
36
1
8
Vancouver Washington
Another update, I put on the chinese carb I ordered and put some new gaskets on to no idle change. I fixed a flooding bowl and still didn’t get it to idle any smoother. At this point I have no clue what is causing the rough idle. Fuel pressure it’s good and it shouldn’t be a vacuum leak with new gaskets. New carb so shouldn’t be an issue either.
 

FiveOrangesH14

Member

Equipment
Kubota T1880A2, Kubota TG1860G
Dec 26, 2024
36
1
8
Vancouver Washington
Hmm....have you checked/adjusted valves
Is spark plug a nice tan colour ?
I adjusted the valves but I am considering opening them back up in case I mis-adjusted them. Spark plugs could be in better shape and are technically the wrong ones (BPR5ES but specs say BPR4ES) but they fit and provide consistent adequate spark I would imagine.
IMG_8184.jpeg

Those gaskets are old ones.
 

GreensvilleJay

Well-known member

Equipment
BX23-S,57 A-C D-14,58 A-C D-14, 57 A-C D-14,tiller,cults,Millcreek 25G spreader,
Apr 2, 2019
12,250
5,287
113
Greensville,Ontario,Canada
hmm, pickin at straws now......but...
have you checked the key between flywheel and crankshaft ?
ON B&S ones, I unbolt the blower and CONFIRM it's not even slightly mushed as it controls timing. Slighly off,engine starts but won't perform as it should.
 

Donystoy

Well-known member
Lifetime Member

Equipment
LX2610HSDCC, B/H, Loader, plus numerous other attachments. B7200 sold
Dec 10, 2013
597
254
63
Binbrook, Ontario
This looks like the 18 HP V twin water cooled Kawasaki engine on my John Deere 345. I had a similar issue with mine years ago which turned out to be the alignment between a valve and the rocker arm. You say you checked the valve adjustment so that can't be the issue. I seem to remember there been an issue with a plastic timing gear with these engines. Maybe go on a John Deere forum and enquire there or do a search. Thousands of these engines were used in the John Deere 345. The first ones were 18 hp and then upgraded to 20 hp.
 
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FiveOrangesH14

Member

Equipment
Kubota T1880A2, Kubota TG1860G
Dec 26, 2024
36
1
8
Vancouver Washington
This looks like the 18 HP V twin water cooled Kawasaki engine on my John Deere 345. I had a similar issue with mine years ago which turned out to be the alignment between a valve and the rocker arm. You say you checked the valve adjustment so that can't be the issue. I seem to remember there been an issue with a plastic timing gear with these engines. Maybe go on a John Deere forum and enquire there or do a search. Thousands of these engines were used in the John Deere 345. The first ones were 18 hp and then upgraded to 20 hp.
Tomorrow I will look into those valves again and pray it’s not that plastic cam gear. That’s not a super hard job I’ve heard but this little garage space is gonna make it hard to keep track of everything. Just for confirmation, could I get some insight on how to adjust the valves just in case I did it incorrectly? I’m only 14 so I am not the most knowledgable for this stuff!
 

FiveOrangesH14

Member

Equipment
Kubota T1880A2, Kubota TG1860G
Dec 26, 2024
36
1
8
Vancouver Washington
hmm, pickin at straws now......but...
have you checked the key between flywheel and crankshaft ?
ON B&S ones, I unbolt the blower and CONFIRM it's not even slightly mushed as it controls timing. Slighly off,engine starts but won't perform as it should.
Valves will be rechecked first. Then I can look into the flywheel key. It could be this since my other equipment with a B&S had a flywheel issue.
 

lugbolt

Well-known member

Equipment
ZG127S-54
Oct 15, 2015
5,306
1,996
113
Mid, South, USA
I adjusted the valves but I am considering opening them back up in case I mis-adjusted them. Spark plugs could be in better shape and are technically the wrong ones (BPR5ES but specs say BPR4ES) but they fit and provide consistent adequate spark I would imagine. View attachment 145128
Those gaskets are old ones.
is it just my blind eye or does that LH spark plug look like the gap is closed up?

I thought these things used BMR4A plugs, which are a lot shorter reach? Maybe I'm thinking of something else.
 
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lugbolt

Well-known member

Equipment
ZG127S-54
Oct 15, 2015
5,306
1,996
113
Mid, South, USA
Valves will be rechecked first. Then I can look into the flywheel key. It could be this since my other equipment with a B&S had a flywheel issue.
getting to the flywheel on these engines is a chore. Gotta pull the radiator, then the blower housing off. I've never seen a sheared key on these engines-ever. a few broken cam gears but typically when they break, it won't run at all and will have a whole lot of compression or none at all.
 

FiveOrangesH14

Member

Equipment
Kubota T1880A2, Kubota TG1860G
Dec 26, 2024
36
1
8
Vancouver Washington
is it just my blind eye or does that LH spark plug look like the gap is closed up?

I thought these things used BMR4A plugs, which are a lot shorter reach? Maybe I'm thinking of something else.
Just checked right now! You might be right.
IMG_8186.jpeg

This could be an issue I oversighted. Is there a way to fix the bend?