I troubleshoot starting problems several times a week on all mannor of equipment. (mowers, woodchippers, go-carts, minibikes....etc) All starter circuits are pretty much the same and should take no more than 20 minutes to find the issue. (even without schematic diagram)
Use a VOLTMETER connected as follows:
- BLACK lead clipped to BATTERY MINUS
- RED lead clipped to LARGE connection on starter
Expect to see BATTERY VOLTAGE
at all times on that large wire coming into starter. (This is to verify the starter is receiving power)
Then, move the RED voltmeter lead to the
small connector on the starter.
That small wire into the starter should receive +12v (battery voltage) only when key is in "start" position.
If you do NOT see +12 on the small connector with key in 'start' position, the problem is likely one of the safety switches.
The easiest way to test the safety switches is to unplug connector, jumper the 2
wires together and RE-try starting. Do this, one safety-switch at a time until you locate the one which does allow cranking engine.
You found the problem.
If they are both good, what else could cause the engine to not turn over?
I would think a FUSE.... but it is assumed you checked all the fuses already.
Also, I have seen the keyswitch itself become 'flakey' (make poor connection) Usually, bathing it with WD40 and working the switch 20-30 times will fix that right up.