piston hitting bottom of head?

garrettohio

Member

Equipment
Kubota L2900
Sep 16, 2023
89
2
8
Ohio
Pulled the the head off.the cylinders all look good.but I noticed on the head a triangle shape wear the piston hit.wasnt able to remove pistons yet.what all would cause this to look for?
 

hagrid

Well-known member
Lifetime Member

Equipment
K1600GTL, ZX-14R
Jun 11, 2018
920
1,167
93
Pittsburgh
Big end bearing is shot on that zylinder.
 
  • Like
Reactions: 3 users

85Hokie

Moderator
Staff member
Lifetime Member

Equipment
BX-25D ,PTB. Under Armor, '90&'92-B7100HST's, '06 BX1850 FEL
Jul 13, 2013
10,708
2,482
113
Bedford - VA
Pulled the the head off.the cylinders all look good.but I noticed on the head a triangle shape wear the piston hit.wasnt able to remove pistons yet.what all would cause this to look for?
pictures?
 

Oleracer

Active member

Equipment
B2150 Kubota LA 350 750 Woods S250 Bobcat 300x deere
Jul 18, 2024
144
171
43
CT
Pulled the the head off.the cylinders all look good.but I noticed on the head a triangle shape wear the piston hit.wasnt able to remove pistons yet.what all would cause this to look for?
Rod bearing going or wrist pin bad . If no noise but could be bad crank also. All guesses. Either way its bad. How far in the hole at TDC are the other pistons?
 

lugbolt

Well-known member

Equipment
ZG127S-54
Oct 15, 2015
5,181
1,869
113
Mid, South, USA
or excessive carbon buildup on the piston's crown

ain't much clearance between the head and the piston normally, and this is exactly why starting fluid (and other "starting aids") often kills these engines.
 
  • Like
Reactions: 1 users

garrettohio

Member

Equipment
Kubota L2900
Sep 16, 2023
89
2
8
Ohio
Rod bearing going or wrist pin bad . If no noise but could be bad crank also. All guesses. Either way its bad. How far in the hole at TDC are the other pistons?
All other pistons are good.on number cylinder the top of piston just barely put a triangle imprint.no metel is gone.
 

jaxs

Well-known member

Equipment
B1750HST
Jun 22, 2023
725
510
93
Texas
or excessive carbon buildup on the piston's crown

ain't much clearance between the head and the piston normally, and this is exactly why starting fluid (and other "starting aids") often kills these engines.
This is something that destroys engines in numbers second only to overheating so I think the more we understand about the whys and how's, the fewer will fall victim.

It has always been my understanding;
A. Diesel,gasoline and starting fluid will combust when exposed to high enough pressure. Stepping back in time to the muscle car era,hi-performance engines required high octane fuel which simply meant it resisted combustion at higher pressure than regular grade fuel. If you put regular grade in your 427 Shelby Cobra it would pre-detonate effectively SLAPPING the piston. It didn't take much of that to make trotline a anchor from the engine.

B. In addition to starting fluid have a different detonation point under pressure, the more serious issue when used in diesel engine is glow plugs igniting it at a bad point,consquintly ignighting diesel at the wrong time.

C. If you find yourself stranded in the path of an approaching hurricane you can lower risk of blowing head off your boat engine by only spraying small bursts of fluid while engine is being cranked. That is as apposed to showering intake with fluid then hitting starter.

I can see possibility of glowing carbon acting like a spark or glow plug but is it " exactly the reason starting fluid (an other starting aids) often kills these engines."?
 
  • Like
Reactions: 1 user

lugbolt

Well-known member

Equipment
ZG127S-54
Oct 15, 2015
5,181
1,869
113
Mid, South, USA
"Octane" is an additive, which is added to gasoline. In short, it "stabilizes" the fuel, such that it doesn't explode during combustion. That's the very short explanation. When the octane rating in gas is too low for the engine, the fuel explodes in the cylinder which does a lot of things, the more important things it does is akin to striking the top of the piston (and consequently the rod, bearing, crankshaft, block, etc) with a sledge hammer with all your might. Using the correct octane for the engine is more like using a rubber hammer rather than a steel one. The load is the same or similar, but it is much less concentrated.

A diesel engine ain't got no spark plugs. The glow plugs only aid in cold starting, once running, they are off. The only thing that gives the engine enough heat to ignite the fuel that is injected is the heat from compressing air; and to an extent the heat from the engine due to normal operating temperatures. Basically at 180 degrees the air gets a "head start" to get hot enough for the fuel to combust on contact with the compressed and superheated air. Let's stop and think about that. On a gas engine, say on my race car, it may have 250-275 psi cranking pressure, which heats the air to roughly 200 degrees or so and that is also based on the volume of air in the cylinder at the intake valve closing event (which is well after bottom dead center...about 50 deg ABDC on mine), the initial air pressure (I use 14 psi but it changes with throttle opening), and a few other variables. On diesel engines, the intake valve is closed much closer to BDC, creating a high dynamic compression ratio, and that air pressure can be 600 psi on some of the smaller ones, and up to 1000 degrees F air temp-that's before the fuel is injected. Fuel is injected at precise timing and precise amounts over a precise duration, such that it burns more slowly and that in itself lends the engine to torque-it can't run 9000 RPM because the burn rate of the fuel is slow and as RPM increases things have to happen a LOT quicker. Anyway, lets say we decide to "inject" Ether into the air intake as a starting aid. You may normally have 600 psi air at or near TDC, and 1000 degrees air temp under compression (using that number as an example), but the Ether will ignite-at a MUCH lower temp and at a MUCH faster rate, and much earlier than TDC, than diesel ever will. This causes a HUGE cylinder pressure spike which the piston, rings, rods, and crankshaft all feel, akin to comparing that 5 lb sledgehammer to using a 20 lb sledge swung 5 times harder on the same surfaces. I've seen head bolts stretched, head lifted off the block, pistons broken (like on my mom's kubota mower), damaged crankshafts and especially bent connecting rods. In the years I did kubota repairs, of all of the engines I had to rebuild or replace, the majority of them were due to starting aids. TONS of them. Overheats were #2 issue. Ran out of or low on oil, #3. Only one normal wear, had like 18,000 hours on a L2900. I guess he must have used it all day every day, dunno. Worn out. Oh and air filters and lack of air filter maintenance, also a big no-no, and expensive lesson to learn.

carbon buildup (usually due to burning oil) just makes the top of the piston "taller" and the bottom of the head "shorter", putting the piston and head closer to each other, and the carbon can cause contact between piston and head. If anything, carbon buildup increases the compression a little which helps the burn, which I think is why on diesel engines if they are using a little oil, you generally don't notice much of a power loss-until it just won't run anymore. By then the compression is just blowing past the rings. Usually. Maybe my theory is wrong on that but that's what it is, a theory.
 
  • Like
Reactions: 2 users

garrettohio

Member

Equipment
Kubota L2900
Sep 16, 2023
89
2
8
Ohio
pictures?
I got the piston and rod out.the rod has a 6 on it and cap a 1.and on bother has a part number 9775.iv looked and no rod for a D1503 motor has that number.also my guess the number 6 on the rod.ment that went in number 6 cylinder.mine is only 3 cylinder.does Kubota even make a 6 cylinder? Nothing is adding up on that.
 

Oleracer

Active member

Equipment
B2150 Kubota LA 350 750 Woods S250 Bobcat 300x deere
Jul 18, 2024
144
171
43
CT
I got the piston and rod out.the rod has a 6 on it and cap a 1.and on bother has a part number 9775.iv looked and no rod for a D1503 motor has that number.also my guess the number 6 on the rod.ment that went in number 6 cylinder.mine is only 3 cylinder.does Kubota even make a 6 cylinder? Nothing is adding up on that.
Sounds like a patch job to sell it. Were did you buy it?
Ebay or auction?
Either way …. Show a picture of the crank journal or comments will be worthless,
Maybe afraid to show it as you know its over? 😎