Fuel shutoff activating prematurely, as key is released during startup

[Twister T60]

Hey guys, I have a z482e4b-atk-1. The starter wouldn’t crank, and I decided I had a bad starter. The motor was inside a housing that was difficult to remove, so I had to remove the alternator and oil filter to get the starter out. I wiggled and pulled at the tight wire harness, maybe I casued an issue there? With everything back together, it cranked Nietzsche, but wouldn’t start. I noticed that the fuel shutoff solenoid activated the moment I let go of the key, during startup. So it wouldn’t actually run unless I belt the solenoid from shutting off, and then it let go, and the motor stayed on. Any ideas?

It’s almost as if the solenoid sees the key in the off position, when it’s actually in “run” position. If I simply unplug the timer relay, it starts fine, but of course, it won’t shut off, so I need to reach in and manually activate the fuel shutoff lever, connected to the solenoid.

I checked anything that might send a shutdown signal, such as temperature sensor, oil pressure sensor. I swapped timer relay with another one and had the same issue. I know it’s getting power, and operating, I feel it fighting me when I start it and hold it. But it’s getting the shutdown signal in “run” instead of in “off” position at the key. Is that a bad ignition switch? Maybe I connected a wire to negative that was supposed to go to positive, ar the battery terminal? I don’t think I mixed up any wires at the ignition, but that was a logical place to look. I don’t see anything out of place there, and everything is tight. I didn’t take a picture of the battery terminals, so who knows? I checked for continuity on every wire that I could see, and every plug there was. I’m out of ideas.

 

[North Idaho Wolfman]

There are 2 hot's running to the timer, one constant one keyed, you need to check if the keyed is losing power after crank.

 

[Twister T60]

There are 2 hot's running to the timer, one constant one keyed, you need to check if the keyed is losing power after crank.

There are 2 hot's running to the timer, one constant one keyed, you need to check if the keyed is losing power after crank.

My brain is so fried, I’ve been at this for two days. It’s a 4 pin plug. There’s an orange wire coming in with an inline diode. It’s tied to a green wire. That’s 1 pin. Looking at the end of the plug, going clockwise, next is red. Then black. Then red.

 

[Twister T60]

My brain is so fried, I’ve been at this for two days. It’s a 4 pin plug. There’s an orange wire coming in with an inline diode. It’s tied to a green wire. That’s 1 pin. Looking at the end of the plug, going clockwise, next is red. Then black. Then red.

Another thought is I have this one terminal that was connected to the battery. I traced it to the flywheel sensor. Do you think that should be going to minus or plus? I think the sensor housing is grounded, because it’s like a threaded bolt, bolted to ground. So I assume it should be positive. But I had it connected to negative. Maybe that’s effecting it not starting? But I’m scared to connect it to positive. Don’t want to brick this unit

 

[North Idaho Wolfman]

What's the motor in or running?

 

[Twister T60]

What's the motor in or running?

It’s running an airworks twister t60 rotary air compressor. Btw, the first red wire mentioned has no voltage at on position, and no voltage during cranking the starter. But as soon as I let go of the key it gets 12v, which totally checks out. That’s what activates the solenoid and shuts off fuel. And the second red wire always has 12v, in the off position, run position, and while cranking.

What's the motor in or running?

airworks twister t60. And btw, first red wire mentioned shows no voltage at off, run, or cranking. But as soon as I release the key, it activates at 12v, and shuts the fuel off. Second red wire is constantly at 12v in every key position

 

[Twister T60]

Do you think the key positions are messing up in my ignition?

I guess If I unplug the connector at the solenoid and bypass it to a momentary switch, and back again, I can start it and still shut it off by pressing the momentary switch. But I wish I could figure out what I did wrong. Do you think a disconnected flywheel sensor could have anything to do with it? Would it be stupid for me to connect it to positive battery terminal? Do you know how those work?

 

[PoTreeBoy]

It’s running an airworks twister t60 rotary air compressor. Btw, the first red wire mentioned has no voltage at on position, and no voltage during cranking the starter. But as soon as I let go of the key it gets 12v, which totally checks out. That’s what activates the solenoid and shuts off fuel. And the second red wire always has 12v, in the off position, run position, and while cranking.

airworks twister t60. And btw, first red wire mentioned shows no voltage at off, run, or cranking. But as soon as I release the key, it activates at 12v, and shuts the fuel off. Second red wire is constantly at 12v in every key position

You may have a bad keyswitch. The black wire will be ground. As NIW said, one wire, red, will be hot always. Sounds like you have that. One wire, maybe red w/ black, should be hot when the key is in acc or start. The fourth wire goes to the stop solenoid. There may be two fuses involved also.

 

[North Idaho Wolfman]

Without the wiring diagram for your use I couldn't tell you what the flywheel sensor is doing or how it should be wired.
It shouldn't have anything to do with the shutdown solenoid but it might.
Tractor and normal kubota equipment doesn't use any flywheel sensors.

Can you get a wiring diagram for the unit?

 

[Twister T60]

Without the wiring diagram for your use I couldn't tell you what the flywheel sensor is doing or how it should be wired.
It shouldn't have anything to do with the shutdown solenoid but it might.
Tractor and normal kubota equipment doesn't use any flywheel sensors.

Can you get a wiring diagram for the unit?

yes, here it is. I’ve stared at this and checked continuity on everything. Everything seems right. All sensors on yellow rail show continuity. Red wires on relays check out with starter. Orange wire on relay checks out on alternator signalwire. Diode passes test, green wire spliced to orange at timer checks out too. I’m beginning to think it’s this $35 ignition that takes a week to get here and I can’t work without this compressor.

 

[Twister T60]

You may have a bad keyswitch. The black wire will be ground. As NIW said, one wire, red, will be hot always. Sounds like you have that. One wire, maybe red w/ black, should be hot when the key is in acc or start. The fourth wire goes to the stop solenoid. There may be two fuses involved also.

Yea the two 30 amp fuses were checked. The only other thing is this mystery wire that I’m pretty sure is supposed to be hooked to negative. Appears to feed magnetic flywheel sensor. Maybe it’s supposed to go to positive? Maybe there’s a fuel shutoff tied in somewhere if the flywheel isn’t turning? I’m a noob so I don’t know if that makes any sense or not. Should I risk hooking it to positive? Maybe that fixes everything.. I was thinking maybe run a 5 amp fuse online, so if it’s not supposed to be positive, it might prevent burning something out. Scared to do it. But I think that sensor just feeds into the “shocker pass” system which I’ve had unplugged since day one.