BX2200D - Things I learn while doing the Knuckle Pivot Seal.

TnMowing

New member

Equipment
BX2200
Sep 12, 2021
24
11
3
East TN
Just finished up replacing the Knuckle Pivot Seal on my BX2200D
Kt was too bad, the worst part was the Snap Ring and the CLEAN UP.

Sorry for the lack of picture. And less than stellar - How To -
I was covered in Gear Oil and didn’t want make my phone any more than necessary and make it stink .

1. Buy a good set of Snap Ring Pliers.
I bought the Quinn from harbor freight. They did NOT work.
You need a set with Larger insert. The ones I used where 2.15mm or .080”. (The pieces that go into the little hole on the snap ring)
They need to be sturdy, and if they locking that is even better.

Once you get the Knuckle free be VERY careful . I had a glob of grass/dirt that fell into the knuckle when I dropped it down off the housing. ( I refer to the housing as the part that stays on the tractor. The part that the Snap ring goes on. )

2. To remove the old upper race from the housing. I used a 1/2 wood chisel. worked great to tap between the race a housing to pry it off. I used a 2” PCV coupling on a short piece of 2” PVC to install the inner seal on the housing.

3. The Outer Seal that is in the knuckle, it was a bit harder to remove. I couldn’t get a seal puller to work.
I ended up driving a small flat head screwdriver between the seal and knuckle.

4. The Tie Rod End Nut was rusty, The old cotter pin was rusted pretty bad too, it came out in piece.
To separate the tie rod from the knuckle, I smacked it with a big hammer where it mounts to the knuckle.

The Tie Rod Castle Nut is only Torqued to about 20 ft/lb. That doesn’t seem like enough.
But never the less that’s what I torqued it too, then just a little more to line up the slots for the cotter pin.
An impact wrench helps get the nut started. Other wise it just want to spin in the knuckle.

5. Other than the Tie Rod end Torque Specs, the other specs seem pretty high to me.
The gear cover uses 14mm bolts that call for ~61 ft/lb. It felt like I was going to strip them out or break off the bolts by the time I got to 61 ft/lb. Next time I’ll just use LocTite and a 1/2” drive ratchet. And go by feel.

6. Gear oil stinks, and it’s hard to clean off.
You can figure 3 cans of brake parts cleaner per side.

7. there is only one way to get the Gear Cover out of the Knuckle.
Study the picture close. It only goes in and comes out this way.
Other wise, the gear catches the bolt holes.
You have to tilt it and then slide it out.
7A199368-40E2-49B0-86C6-3926B5F1B4B7.jpeg





Picture for parts clarification

Housing
8057AE09-FEC5-4C9D-84E6-D7721518D1A9.jpeg


Knuckle (Right) and Gear Cover w/Gear (Left)
D37D5D53-3077-4338-8B3D-BFC9882A90A4.jpeg
 

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Henro

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B2910, BX2200, KX41-2V mini Ex., Beer fridge
May 24, 2019
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Thank you for taking the time to post this. I have the same BX2200D and have bookmarked this thread for future reference, which I hopefully will not need!
 
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TnMowing

New member

Equipment
BX2200
Sep 12, 2021
24
11
3
East TN
Thank you for taking the time to post this. I have the same BX2200D and have bookmarked this thread for future reference, which I hopefully will not need!
No problem. Sorry it wasn’t any better.
But I was covered in gear oil, and I don’t like the smell of the stuff either.

The most important things are;

Good Snap Ring Pliers - No need to start unless you have a GOOD pair.

Remembering how the gear goes back in (pic above)
You have to use a sealant or RTV, there isn’t a gasket.
You kind of have to work fast when putting it back together.

I used a bit of LocTite on the bolts. Mostly because I didn’t want any gear oil to seep out the threads on the bolts. The FSM doesn’t call for it, but it made me feel better.

I also used jack stands on the frame. And left the wheel/tire on the opposite side. This way it held the axle up on the side I was working on. This made what little gear oil was left in a axle flow to that side, and not the side you are working on.

If you have any other questions, I’ll do my best to help.
I never done anything like this before, so I kind flow worked my way through it. I’m sure there are better ways. But I didn’t know them.

Thanks
 

dirtydeed

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Lifetime Member

Equipment
B2650 BH77, U27-4R2, BX23TLBM, box blade, rear blade, flail mower, Stump Grinder
Dec 8, 2017
3,205
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Wind Gap, PA
Great job TN. Glad you got it done.

I thought that I had provided you with fair warning regarding a good set of snap ring pliers in your other thread. As you can relate now, I wasn't kidding. ;)

Glad you had success.
 
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TnMowing

New member

Equipment
BX2200
Sep 12, 2021
24
11
3
East TN
Great job TN. Glad you got it done.

I thought that I had provided you with fair warning regarding a good set of snap ring pliers in your other thread. As you can relate now, I wasn't kidding. ;)

Glad you had success.
You did warn me. I honestly didn’t know what a good pair was?
I bought a set with different inserts. I figured surely one of them would work? Nope.

Luckily, my grandfather had a set.
I don’t know how old they are, but they were certainly built better and bigger than the ones I bought.

I guess they don’t make things like they used too?
I guess I’m going to have order a good pair from a tool company?
 
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warment

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Equipment
BX2200 with LA211 Loaded
Jan 13, 2025
2
1
1
Spotsylvania, VA
I just did this job on my bx2200...concur...good snap ring pliers are a must...take your time...I used Permatex axle sealant which seemed to work well (but kinda difficult to squirt)...definitely clean the mating surfaces and the sealant channel well...and don't knock the tie rods out without the castle nut loosely on them,
 
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